5 Coleman KT196 Problems You Need To Know About (+Fixes)

Last Updated on September 23, 2023 by Pittalks

Unleash the thrill of off-road adventure with the Coleman KT196 go kart!

Picture yourself tearing through rugged terrains, wind in your hair, and adrenaline coursing through your veins. However, amidst the excitement lies a journey fraught with challenges that every KT196 owner must brave. From engine conundrums that refuse to start the action to erratic idle speeds that disrupt the rhythm, and even torque converter and clutch complications that could leave you stranded mid-adventure, these hurdles demand attention.

But fear not, as we delve into the heart of the matter, exploring five common problems that this powerhouse of a go kart might encounter. Discover the potential brake malfunctions that halt the pursuit of fun and steering difficulties that challenge even the most skilled drivers.

Brace yourself for an enlightening ride through the trials and tribulations of the Coleman KT196 go kart, and uncover the solutions that will ensure you conquer the terrain with confidence! Keep reading and lets get to it!

The 5 Notorious Coleman KT196 Problems

Before diving into problem-solving, it’s essential to understand the basic structure and functionality of the KT196. This go-kart is powered by a 196cc engine and features a Continuously Variable Transmission (CVT), which consists of a primary (drive) clutch and a secondary (driven) clutch.

coleman kt196-problems infographic

Problem 1: Engine Issues

Engine problems can range from the engine not starting to running erratically. Some of these issues can be due to:

  1. A dirty air filter: If the air filter is blocked with debris or dust, it can prevent the engine from functioning correctly. Clean or replace the air filter to fix this issue.
  2. Low or stale fuel: If the fuel level is low or the fuel is old, the engine might not start. Refill the tank with fresh fuel to solve this problem.
  3. Loose or faulty spark plug: A loose or defective spark plug can cause the engine to stall or run erratically. Tighten the spark plug or replace it if it’s faulty.

Note: Always turn off the engine and disconnect the spark plug wire before servicing the spark plug.

The KT196 Doesn’t Stop

One common issue that go-kart owners face is that the go-kart doesn’t stop even after the engine has started. This can be due to several reasons including:

  1. High Idle Speed: If your idle speed is too high, the wheels will keep spinning even when the engine is running. Try reducing the idle speed to resolve this issue.
  2. Stuck Clutches: If the clutches are stuck, the wheels will continue to move. Check the engagement of your torque converter to see if it’s stuck and clean it up if necessary.

Problem 2: Idle Speed

A high idle speed can cause the wheels to spin continuously, which can be dangerous. Here’s what you can do:

  1. Check the idle speed: If your go-kart’s idle speed is too high, try reducing it. Adjust the idle speed screw on the carburetor until you achieve the desired idle speed.
  2. Check the throttle linkage: If the throttle linkage is stuck or damaged, it can cause a high idle speed. Inspect the throttle linkage for any signs of damage and replace it if necessary.

Problem 3: Torque Converter or Clutch Problems

A sticking drive clutch can cause your go-kart to move continuously. Here are some steps to troubleshoot this issue:

  1. Disassemble the drive clutch: Remove the drive clutch from the go-kart. You can find numerous videos online that can guide you through this process.
  2. Clean the clutch components: Use a fine sandpaper (300 to 400 grit) to sand all the surfaces of the clutch components. Clean them up with brake parts cleaner or alcohol.
  3. Reassemble the clutch: Reassemble the clutch without any lubrication. It’s essential to keep the clutch components dry as any oil or lubricant can attract dirt and belt dust, causing the clutch to stick again.

Problem 4: Brake Issues

Problems with the brake system can lead to unsafe riding conditions. Here are some common issues and their solutions:

  1. Worn-out brake pads: Replace the brake pads if they are worn out.
  2. Leaking brake fluid: Check for any leaks in the brake system and replace the damaged parts if any.
  3. Air in the brake lines: Bleed the brake lines to remove any trapped air.

Problem 5: Steering Difficulties

Steering problems can make it difficult to control the go-kart. Here are some common steering issues and their solutions:

  1. Loose steering components: Check the steering components for any looseness and tighten them if necessary.
  2. Damaged steering components: Replace any damaged steering components to improve the steering performance.
  3. Poor wheel alignment: Check the wheel alignment and adjust it if necessary.


Troubleshooting the Coleman KT196 doesn’t have to be a daunting task if you understand the basic components and their functions. With the right knowledge and a bit of patience, you can diagnose and fix most of the common problems that your go-kart might encounter. Remember, safety should always be your primary concern when servicing your go-kart. Always wear safety gear and work in a well-ventilated area.

General Community Input

This section is a brief overview of some general complaints I’ve compiled from the community.

  1. Starting Issues: Some users experienced difficulty starting the engine, particularly with the pull-start mechanism. This could be attributed to various factors, such as fuel issues, spark plug problems, or engine tuning.
  2. Throttle and Acceleration: A few users reported issues with the throttle response and acceleration. This might be caused by issues with the carburetor, throttle cable, or fuel delivery system.
  3. Brake Problems: Some users mentioned concerns with the braking system, including brake pedal response, brake pad wear, or potential brake fluid leaks.
  4. Tire Wear: Heavy use and rough terrains might cause faster wear on the go kart’s tires, leading to reduced traction and performance.
  5. Suspension Concerns: Users have mentioned that the suspension system could be improved for a smoother ride, especially on bumpy or uneven terrain.
  6. Build Quality: A few users reported concerns about the overall build quality, with issues like loose bolts or welds.

Why is my Coleman KT196 go kart experiencing starting issues with the engine?

Starting issues may result from stale or contaminated fuel, improper fuel-to-oil ratio, a clogged fuel filter, or a faulty spark plug. Regular maintenance, using fresh fuel, and inspecting the spark plug and fuel system can resolve these problems.

What causes erratic idle speeds in my Coleman KT196 go kart?

Erratic idle speeds can be due to carburetor issues, such as incorrect adjustment, clogged jets, or vacuum leaks. Cleaning the carburetor, adjusting idle speed, and addressing air leaks can stabilize the idle and improve engine performance.

How do I address brake malfunctions in my Coleman KT196 go kart?

Brake malfunctions may stem from worn brake pads, air in the brake lines, or fluid leaks. Regularly inspect the brake system, replace worn pads, bleed the brake lines, and fix any leaks for better braking performance and safety. Prompt attention to brake issues is crucial for safe rides.

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